It took a lot of iterations. A lot of trial and error, but after about a day, I finally locked down a design for my MechBay.
My iterations and lessons were as follows:
- Build a quick mock up for proof of concept
- Build model close to the design I want. It doesn't fit, but this was expected as the tolerance in a print is going to be slightly bigger than the CAD design.
- Redesigned and printed another model. This time had problem with bed adhesion. Was using just the plain Finder surface. So almost all parts have a slight curve.
- Reprinted base on blue painter's tape. It came out ok but the new side piece does not fit due to tolerances.
- Isolated the section of the base that is dealing with the fit of the vertical piece. Created many variations for the hole. It took a while but I found one that perfectly fits with the tightness I wanted.
- Redesigned the models to look a bit more symmetrical, but something was wrong again with fit.
- Did the isolated fit tests using Blue Painter's tape AND glue stick! Found perfect fit.
- Updated the final model and printed what you see above using Blue Painter's tape and glue stick.
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